Cage System Overview

The Cage Assembly System provides a convenient way to construct large optomechanical systems with an established line of precision-machined building blocks designed for high flexibility and accurate alignment.

16 mm, 30 mm, and 60 mm Cage System Standards

Thorlabs offers three standards defined by the center-to-center spacing of the cage assembly rods (see image below). The 16 mm cage, 30 mm cage, and 60 mm cage standards are designed to accomodate Ø1/2", Ø1", and Ø2" optics, respectively. Specialized cage plates that allow smaller optics to be directly inserted into our larger cage systems are also available.

Standard Threads

The flexibility of our Cage Assembly System stems from well-defined mounting and thread standards designed to directly interface with a wide range of specialized products. The three most prevalent thread standards are our SM05 Series (0.535"-40 thread), SM1 Series (1.035"-40 thread), and SM2 Series (2.035"-40 thread), all of which were defined to house the industry's most common optic sizes. Essential building blocks, such as our popular lens tubes, directly interface to these standards.

An example of the standard cage plate measurements determining cage system compatibility.

Insights into HeNe Lasers

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• HeNe Lasers: Handling and Mounting Guidelines

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HeNe Lasers: Handling and Mounting Guidelines

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Figure 1: The external housing of HeNe lasers is mechanically coupled to the components of the lasing cavity. Stress applied to the external housing can misalign and potentially fracture lasing cavity components, which can negatively impact the quality and power of the output laser beam (red arrow) or lead to laser failure

1.	High Reflector Optics	7.	Anode
2.	Gas Reservoir	8.	Glass Laser Bore
3.	Outer Housing	9.	Metal Springs that Align and Stabilize Bore
4.	Glass	10.	Potting Compound
5.	Glass-Metal Seal	11.	Cathode
6.	Output Coupling Optics

HeNe lasers should be handled and mounted with care to protect them from damage. 

Never apply a bending force to the laser housing. Stress applied to the laser's external housing can misalign or damage components in the laser cavity. This can:

• Affect the output beam quality.
• Result in reduced output power.
• Affect the beam pointing.
• Cause multimode effects.

Factory packaging protects the HeNe lasers from shocks and vibrations during shipping, but end users directly handle the bare laser housing. Due to this, HeNe lasers are in greater danger of experiencing dangerous stress during handling by the end user.

A result is that the primary cause of damage to HeNe lasers is rough handling after receipt of the laser. In extreme cases, shock and vibrations can shatter or fracture glass components internal to the laser. 

To maintain the optimum performance of your HeNe laser, do not drop it, never use force when inserting it into fixture, and use care when installing it into mounts, securing it using cage components or ring accessories that grip the housing, transporting it, and storing it.

HeNe lasers will provide optimum performance over a long lifetime when they are handled gently.

Date of Last Edit: Dec. 4, 2019