Benchtop Stepper Motor Controllers
- Motor Speeds up to 3000 RPM
- 409,600 Microsteps per Revolution of Motor
- Seamless Operation with Thorlabs Stages/Motors
Full Suite of Software Support Tools Included
BSC201 Rear Panel
|Benchtop Motion Controllers|
|1- and 2-Channel Brushless DC Servo Controllers|
|1-, 2-, and 3-Channel Stepper Motor Controllers|
|1- and 3-Channel Open Loop Piezo Controllers|
|1- and 3-Channel Closed Loop Piezo Controllers|
|2-Channel NanoTrak® Auto-Alignment Controller|
BSC203 (Use with our DRV Series of Stepper Motors)
- High-Resolution Microstepping Control for Very Fine Positioning Applications
- Differential Encoder Feedback (QEP Inputs) for Closed-Loop Positioning
- Motor Control I/O Port (Jogging, Interlocks)
- Full Software Control Suite Supplied
- Intuitive Software Graphical Control Panels
- Extensive ActiveX® Programming Interfaces
- Fully Integrated Software for Use with Other APT™ Family Controllers
These APT Stepper Motor Controllers are the next generation of enhanced controllers using the familiar APT User interface. Many new features are provided, including a choice between trapezoidal and S-shaped velocity profiles, a higher theoretical microstep resolution (409,600 for a 200 full step motor), and speeds more than twice that achieved by their predecessors.
Designed for use with our DRV series of actuators (DRV208, DRV225, and DRV250*), these one-, two- and three-channel 50 W stepper motor controllers are capable of driving high-power, 2-phase bi-polar stepper motors, with or without encoder feedback. They have been designed to drive the higher power, stepper-motor-equipped nanopositioning actuators and stages offered by Thorlabs [e.g., LNR502(/M) and NRT150(/M)]. Alternatively, generic two-phase, bi-polar motors of varying step sizes can also be driven; see the Specs tab for compatible motor information. Cables for connecting the DRV series actuator to the controller are shipped with the actuators, however replacement cables are available: the 1 m long PAA612 and the 3 m long PAA613. Please note that these controllers are not suitable for use with our ZST or ZFS series of stepper motors.
USB connectivity provides easy plug-and-play PC operation. Multiple units can be connected to a single PC via standard USB hub technology for multi-axis motion control applications. Coupling this with the very user friendly APT software allows the user to very quickly get up and running with reasonably complex move sequences in a short period of time. For example, all relevant operating parameters are set automatically for Thorlabs' stage/actuator products. Advanced custom motion control applications and sequences are also possible using the extensive ActiveX® programming environment described in more detail on the Motion Control Software and APT Tutorials tabs.
Additionally, these APT controllers support Thorlabs' 2-axis joystick console. This joystick console provides intuitive, tactile, manual positioning along with two-axis control. In most applications, the default parameter settings saved within the controller allow the joystick to be used out-of-the-box, with no need for further setup, thereby negating the requirement to be connected to a host PC and allowing true remote operation. However, depending on the actuator being driven, some software setting adjustment may be required. All cables are supplied. Please note this joystick is not compatible with former generation BSC10x series controllers.
Owners of our two-channel BSC202 controller may have their controllers upgraded by Thorlabs to support a third channel. Please contact Tech Support for more details.
*These stepper motor controllers are also compatible with our previous-generation DRV001, DRV013, and DRV014 actuators.
|Other Stepper Motor Controllers|
|K-Cube™ Single-Channel Controller||1-, 2-, and 3-Channel Benchtop Controller||Modular 2-Channel Rack System Module|
|Item #||BSC201||BSC202, BSC203|
|Input and Output|
|Motor Drive Connector
(15-Pin, D-Type Female)
|2-Phase Bipolar Motor Drive Output
Differential Quadrature Encoder (QEP) Input
Forward, Reverse Limit Switch Inputs
Encoder 5 V (with Ground)
|Control IO Connector
(15-Pin, D-Type Female)
|Jog Forward/Back Input (TTL)
User Logic Input/Output (TTL)
Single-Ended Analog Input (0 - 10 V)
User 5 V (with Ground) 100 mA Max
Trigger Input/Output (TTL)
|Microsteps per Full Step||2048|
|For 200 Step Motor||409,600 Microsteps/Rev|
|Motor Drive Voltage||48 V|
|Motor Drive Power||Up to 50 W (Peak) / 25 W (Average)|
|Motor Speeds||Up to 3000 RPM (200 Full Step Motor)|
|Encoder Feedback Bandwidth||500 KHz (500,000 Counts/s)|
|Input Power Requirementsa|
|Power||100 W (Peak)||200 W (Peak)|
|Housing Dimensions (W x D x H)||152 mm x 244 mm x 104 mm (6" x 9.6" x 4.1")||240 mm x 360 mm x 133 mm (9.5" x 14.2" x 5.2")|
|Weight||3.18 kg (7 lbs)||6.7 kg (14.75 lbs)|
|Compatible Motor Specifications|
|Peak Powers||15 to 50 W|
|Average Power||25 W (Max)|
|Step Angle Range||20° to 1.8°|
|Coil Resistance (Typical)||4 - 15 Ω|
|Coil Inductance (Typical)||4 - 15 mH|
|Rated Phase Currents (Typical)||0.1 - 1 A|
Control I/O Connector
Motor Drive Connector
USB Type B
USB Type B to Type A Cable Included
Remote Handset Connector
Compatible with MJC001 Joystick
Stepper motors provide better low-speed performance and positioning stability than their DC servo motor counterparts. A wide range of 2-phase, bipolar stepper motors and associated actuators are commercially available, each with its own characteristics, such as step resolution, peak phase current or voltage, and lead screw pitch. To support such a wide range of motors, the apt™ BSC200 Series Stepper Controller is fully configurable (parameterized) with key settings exposed through the associated software graphical interface panels. Motor step resolution and lead screw pitch can be set for a particular motor/actuator combination, phase currents can be limited to suitable peak powers as required, and limit switch configuration is accommodated through flexible logic settings.
Moreover, relative and absolute moves can be initiated with move profiles set using velocity profile parameters (including acceleration/decelleration). Similarly, homing (zero position datum) sequences have a full set of associated parameters that can be adjusted for a particular stage or actuator. For simplicity of operation, the apt™ software incorporates pre-configured settings for each Thorlabs stage and actuator, while still exposing all parameters individually for use with third-party stepper-motor-driven systems.
For convenience and ease of use, adjustment of all key parameters is possible through direct interaction with intuitive software graphical panels. For example, a move to the next position can be initiated by clicking directly on the position display and entering a new value.
Note that all such settings and parameters are also accessible through the ActiveX® programmable interfaces for automated alignment sequences. Refer to the Motion Control Software tab for further information on the apt™ software support for the BSC200 Series.
Full Software GUI Control Suite & ActiveX® Controls Included
A full and sophisticated software support suite is supplied with the BSC200. The suite includes a number of out-of-the-box user utilities to allow immediate operation of the unit without any detailed pre-configuration. All operating modes can be accessed manually, and all operating parameters may be changed and saved for next time use. For more advanced 'custom' motion control applications, a fully featured ActiveX® programming environment is also included to facilitate custom application development in a wide range of programming environments. Note that all such settings and parameters described above are also accessible through these ActiveX® programmable interfaces. For further information on the apt™ software support for the BSC200 series, refer to the Motion Control Software tab. Demonstraton videos illustrating how to program the apt™ software are also available for viewing on the Video Tutorial tab.
The ActiveX® apt™ system software shipped with these stepper motor controllers is also compatible with other members of the apt™ family of controllers, including our multi-channel, rack-based system and smaller optical table mountable 'Cube' controllers. This single, unified software offering allows seamless mixing of apt™ benchtop, table top, and rack-based units in any single positioning applicaiton.
The key innovation of the apt™ range of controllers and associated mechanical products is the ease and speed with which complete automated alignment/positioning systems can be engineered at both the hardware and software level. All controllers in the apt™ range are equipped with USB connectivity. The 'multi-drop' USB bus allows multiple apt™ units to be connected to a single controller PC using commerical USB hubs and cables. When planning a multi-channel application, simply add up the number and type of drive channels required and connect together the associated number of APT controllers.
Encoded Feedback - Positioning Accuracy
These stepper motor controllers also supports encoder feedback through dedicated quadrature-encoded pulse (QEP) inputs. A “built in” algorithm can be enabled to allow the stepper system to reach and maintain an encoded position through a highly configurable iterative move sequence. For custom closed-loop algorithms, the apt™software exposes the encoder position for access through the ActiveX® programmable interfaces.
Software Developers Support CD
A developer's kit is shipped with all of our apt™ series controllers. This additional software support is intended for use by software developers working on large, system integration projects that incorporate apt™ products. The kit contains an extensive selection of useful code samples as well as a library of Video Tutorials.
Thorlabs offers two platforms to drive our wide range of motion controllers: our Kinesis® software package or the legacy APT™ (Advanced Positioning Technology) software package. Either package can be used to control devices in the Kinesis family, which covers a wide range of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes™ and T-Cubes™) to high-power, multi-channel, modular 19" rack nanopositioning systems (the APT Rack System).
The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.
Kinesis GUI Screen
APT GUI Screen
Our legacy APT System Software platform offers ActiveX-based controls which can be used by 3rd party developers working on C#, Visual Basic, LabVIEW™, or any Active-X compatible languages to create custom applications and includes a simulator mode to assist in developing custom applications without requiring hardware.
By providing these common software platforms, Thorlabs has ensured that users can easily mix and match any of the Kinesis and APT controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.
The software packages allow two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.
A range of video tutorials is available to help explain our APT system software. These tutorials provide an overview of the software and the APT Config utility. Additionally, a tutorial video is available to explain how to select simulator mode within the software, which allows the user to experiment with the software without a controller connected. Please select the APT Tutorials tab above to view these videos.
Thorlabs' Kinesis® software features new .NET controls which can be used by third-party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications.
This programming language is designed to allow multiple programming paradigms, or languages, to be used, thus allowing for complex problems to be solved in an easy or efficient manner. It encompasses typing, imperative, declarative, functional, generic, object-oriented, and component-oriented programming. By providing functionality with this common software platform, Thorlabs has ensured that users can easily mix and match any of the Kinesis controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from the low-powered, single-axis to the high-powered, multi-axis systems and control all from a single, PC-based unified software interface.
The Kinesis System Software allows two methods of usage: graphical user interface (GUI) utilities for direct interaction and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.
For a collection of example projects that can be compiled and run to demonstrate the different ways in which developers can build on the Kinesis motion control libraries, click on the links below. Please note that a separate integrated development environment (IDE) (e.g., Microsoft Visual Studio) will be required to execute the Quick Start examples. The C# example projects can be executed using the included .NET controls in the Kinesis software package (see the Kinesis Software tab for details).
|Click Here for the Kinesis with C# Quick Start Guide
Click Here for C# Example Projects
Click Here for Quick Start Device Control Examples
LabVIEW can be used to communicate with any Kinesis- or APT-based controller via .NET controls. In LabVIEW, you build a user interface, known as a front panel, with a set of tools and objects and then add code using graphical representations of functions to control the front panel objects. The LabVIEW tutorial, provided below, provides some information on using the .NET controls to create control GUIs for Kinesis- and APT-driven devices within LabVIEW. It includes an overview with basic information about using controllers in LabVIEW and explains the setup procedure that needs to be completed before using a LabVIEW GUI to operate a device.
|Click Here to View the LabVIEW Guide
Click Here to View the Kinesis with LabVIEW Overview Page
The APT video tutorials available here fall into two main groups - one group covers using the supplied APT utilities and the second group covers programming the APT System using a selection of different programming environments.
Disclaimer: The videos below were originally produced in Adobe Flash. Following the discontinuation of Flash after 2020, these tutorials were re-recorded for future use. The Flash Player controls still appear in the bottom of each video, but they are not functional.
Every APT controller is supplied with the utilities APTUser and APTConfig. APTUser provides a quick and easy way of interacting with the APT control hardware using intuitive graphical control panels. APTConfig is an 'off-line' utility that allows various system wide settings to be made such as pre-selecting mechanical stage types and associating them with specific motion controllers.
APT User Utility
The first video below gives an overview of using the APTUser Utility. The OptoDriver single channel controller products can be operated via their front panel controls in the absence of a control PC. The stored settings relating to the operation of these front panel controls can be changed using the APTUser utility. The second video illustrates this process.
APT Config Utility
There are various APT system-wide settings that can be made using the APT Config utility, including setting up a simulated hardware configuration and associating mechanical stages with specific motor drive channels. The first video presents a brief overview of the APT Config application. More details on creating a simulated hardware configuration and making stage associations are present in the next two videos.
The APT Software System is implemented as a collection of ActiveX Controls. ActiveX Controls are language-independant software modules that provide both a graphical user interface and a programming interface. There is an ActiveX Control type for each type of hardware unit, e.g. a Motor ActiveX Control covers operation with any type of APT motor controller (DC or stepper). Many Windows software development environments and languages directly support ActiveX Controls, and, once such a Control is embedded into a custom application, all of the functionality it contains is immediately available to the application for automated operation. The videos below illustrate the basics of using the APT ActiveX Controls with LabVIEW, Visual Basic, and Visual C++. Note that many other languages support ActiveX including LabWindows CVI, C++ Builder, VB.NET, C#.NET, Office VBA, Matlab, HPVEE etc. Although these environments are not covered specifically by the tutorial videos, many of the ideas shown will still be relevant to using these other languages.
Part 1 illustrates how to get an APT ActiveX Control running within Visual Basic, and Part 2 goes on to show how to program a custom positioning sequence.
Full Active support is provided by LabVIEW and the series of tutorial videos below illustrate the basic building blocks in creating a custom APT motion control sequence. We start by showing how to call up the Thorlabs-supplied online help during software development. Part 2 illustrates how to create an APT ActiveX Control. ActiveX Controls provide both Methods (i.e. Functions) and Properties (i.e. Value Settings). Parts 3 and 4 show how to create and wire up both the methods and properties exposed by an ActiveX Control. Finally, in Part 5, we pull everything together and show a completed LabVIEW example program that demonstrates a custom move sequence.
Part 1: Accessing Online Help
Part 2: Creating an ActiveX Control
Part 3: Create an ActiveX Method
Part 4: Create an ActiveX Property
Part 5: How to Start an ActiveX Control
The following tutorial videos illustrate alternative ways of creating Method and Property nodes:
Create an ActiveX Method (Alternative)
Create an ActiveX Property (Alternative)
Part 1 illustrates how to get an APT ActiveX Control running within Visual C++, and Part 2 goes on to show how to program a custom positioning sequence.
For assistance when using MATLAB and ActiveX controls with the Thorlabs APT positioners, click here.
To further assist programmers, a guide to programming the APT software in LabVIEW is also available here.