Compact Direct Drive Rotation Mount

Thorlabs offers two platforms to drive our wide range of motion controllers: our Kinesis^® software package or the legacy APT™ (Advanced Positioning Technology) software package. Either package can be used to control devices in the Kinesis family, which covers a wide range of motion controllers ranging from small, low-powered, single-channel drivers (such as the K-Cubes™ and T-Cubes™) to high-power, multi-channel, modular 19" rack nanopositioning systems (the APT Rack System).

The Kinesis Software features .NET controls which can be used by 3rd party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications. Low-level DLL libraries are included for applications not expected to use the .NET framework. A Central Sequence Manager supports integration and synchronization of all Thorlabs motion control hardware.

Kinesis GUI Screen

APT GUI Screen

Our legacy APT System Software platform offers ActiveX-based controls which can be used by 3rd party developers working on C#, Visual Basic, LabVIEW™, or any Active-X compatible languages to create custom applications and includes a simulator mode to assist in developing custom applications without requiring hardware.

By providing these common software platforms, Thorlabs has ensured that users can easily mix and match any of the Kinesis and APT controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from single-axis to multi-axis systems and control all from a single, PC-based unified software interface.

The software packages allow two methods of usage: graphical user interface (GUI) utilities for direct interaction with and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.

A range of video tutorials is available to help explain our APT system software. These tutorials provide an overview of the software and the APT Config utility. Additionally, a tutorial video is available to explain how to select simulator mode within the software, which allows the user to experiment with the software without a controller connected. Please select the APT Tutorials tab above to view these videos, which are also available on the software CD included with the controllers.

Software

Kinesis Version 1.14.19

The Kinesis Software Package, which includes a GUI for control of Thorlabs' Kinesis and APT™ system controllers.

Also Available:

• Communications Protocol

Software

APT Version 3.21.4

The APT Software Package, which includes a GUI for control of Thorlabs' APT™ and Kinesis system controllers.

Also Available:

• Communications Protocol

Thorlabs' Kinesis^® software features new .NET controls which can be used by third-party developers working in the latest C#, Visual Basic, LabVIEW™, or any .NET compatible languages to create custom applications.

C#
This programming language is designed to allow multiple programming paradigms, or languages, to be used, thus allowing for complex problems to be solved in an easy or efficient manner. It encompasses typing, imperative, declarative, functional, generic, object-oriented, and component-oriented programming. By providing functionality with this common software platform, Thorlabs has ensured that users can easily mix and match any of the Kinesis controllers in a single application, while only having to learn a single set of software tools. In this way, it is perfectly feasible to combine any of the controllers from the low-powered, single-axis to the high-powered, multi-axis systems and control all from a single, PC-based unified software interface.

The Kinesis System Software allows two methods of usage: graphical user interface (GUI) utilities for direct interaction and control of the controllers 'out of the box', and a set of programming interfaces that allow custom-integrated positioning and alignment solutions to be easily programmed in the development language of choice.

For a collection of example projects that can be compiled and run to demonstrate the different ways in which developers can build on the Kinesis motion control libraries, click on the links below. Please note that a separate integrated development environment (IDE) (e.g., Microsoft Visual Studio) will be required to execute the Quick Start examples. The C# example projects can be executed using the included .NET controls in the Kinesis software package (see the Kinesis Software tab for details).

Click Here for the Kinesis with C# Quick Start Guide Click Here for C# Example Projects Click Here for Quick Start Device Control Examples

LabVIEW
LabVIEW can be used to communicate with any Kinesis- or APT-based controller via .NET controls. In LabVIEW, you build a user interface, known as a front panel, with a set of tools and objects and then add code using graphical representations of functions to control the front panel objects. The LabVIEW tutorial, provided below, provides some information on using the .NET controls to create control GUIs for Kinesis- and APT-driven devices within LabVIEW. It includes an overview with basic information about using controllers in LabVIEW and explains the setup procedure that needs to be completed before using a LabVIEW GUI to operate a device.

Click Here to View the LabVIEW Guide Click Here to View the Kinesis with LabVIEW Overview Page

These videos illustrate some of the basics of using the APT System Software from both a non-programming and a programming point of view. There are videos that illustrate usage of the supplied APT utilities that allow immediate control of the APT controllers out of the box. There are also a number of videos that explain the basics of programming custom software applications using Visual Basic, LabView and Visual C++. Watch the videos now to see what we mean.

Click here to view the video tutorial

To further assist programmers, a guide to programming the APT software in LabView is also available.

Click here to view the LabView guide

PID Basics

The PID circuit is often utilized as a control loop feedback controller and is very commonly used for many forms of servo circuits. The letters making up the acronym PID correspond to Proportional (P), Integral (I), and Derivative (D), which represents the three control settings of a PID circuit. The purpose of any servo circuit is to hold the system at a predetermined value (set point) for long periods of time. The PID circuit actively controls the system so as to hold it at the set point by generating an error signal that is essentially the difference between the set point and the current value. The three controls relate to the time-dependent error signal; at its simplest, this can be thought of as follows: Proportional is dependent upon the present error, Integral is dependent upon the accumulation of past error, and Derivative is the prediction of future error. The results of each of the controls are then fed into a weighted sum, which then adjusts the output of the circuit, u(t). This output is fed into a control device, its value is fed back into the circuit, and the process is allowed to actively stabilize the circuit’s output to reach and hold at the set point value. The block diagram below illustrates very simply the action of a PID circuit. One or more of the controls can be utilized in any servo circuit depending on system demand and requirement (i.e., P, I, PI, PD, or PID).

Through proper setting of the controls in a PID circuit, relatively quick response with minimal overshoot (passing the set point value) and ringing (oscillation about the set point value) can be achieved. Let’s take as an example a temperature servo, such as that for temperature stabilization of a laser diode. The PID circuit will ultimately servo the current to a Thermo Electric Cooler (TEC) (often times through control of the gate voltage on an FET). Under this example, the current is referred to as the Manipulated Variable (MV). A thermistor is used to monitor the temperature of the laser diode, and the voltage over the thermistor is used as the Process Variable (PV). The Set Point (SP) voltage is set to correspond to the desired temperature. The error signal, e(t), is then just the difference between the SP and PV. A PID controller will generate the error signal and then change the MV to reach the desired result. If, for instance, e(t) states that the laser diode is too hot, the circuit will allow more current to flow through the TEC (proportional control). Since proportional control is proportional to e(t), it may not cool the laser diode quickly enough. In that event, the circuit will further increase the amount of current through the TEC (integral control) by looking at the previous errors and adjusting the output in order to reach the desired value. As the SP is reached [e(t) approaches zero], the circuit will decrease the current through the TEC in anticipation of reaching the SP (derivative control).

Please note that a PID circuit will not guarantee optimal control. Improper setting of the PID controls can cause the circuit to oscillate significantly and lead to instability in control. It is up to the user to properly adjust the PID gains to ensure proper performance.

PID Theory

The output of the PID control circuit, u(t), is given as

where
K_p= Proportional Gain
K_i = Integral Gain
K_d = Derivative Gain
e(t) = SP - PV(t)

From here we can define the control units through their mathematical definition and discuss each in a little more detail. Proportional control is proportional to the error signal; as such, it is a direct response to the error signal generated by the circuit:

Larger proportional gain results is larger changes in response to the error, and thus affects the speed at which the controller can respond to changes in the system. While a high proportional gain can cause a circuit to respond swiftly, too high a value can cause oscillations about the SP value. Too low a value and the circuit cannot efficiently respond to changes in the system.

Integral control goes a step further than proportional gain, as it is proportional to not just the magnitude of the error signal but also the duration of the error.

Integral control is highly effective at increasing the response time of a circuit along with eliminating the steady-state error associated with purely proportional control. In essence integral control sums over the previous error, which was not corrected, and then multiplies that error by K_i to produce the integral response. Thus, for even small sustained error, a large aggregated integral response can be realized. However, due to the fast response of integral control, high gain values can cause significant overshoot of the SP value and lead to oscillation and instability. Too low and the circuit will be significantly slower in responding to changes in the system.

Derivative control attempts to reduce the overshoot and ringing potential from proportional and integral control. It determines how quickly the circuit is changing over time (by looking at the derivative of the error signal) and multiplies it by K_d to produce the derivative response.

Unlike proportional and integral control, derivative control will slow the response of the circuit. In doing so, it is able to partially compensate for the overshoot as well as damp out any oscillations caused by integral and proportional control. High gain values cause the circuit to respond very slowly and can leave one susceptible to noise and high frequency oscillation (as the circuit becomes too slow to respond quickly). Too low and the circuit is prone to overshooting the SP value. However, in some cases overshooting the SP value by any significant amount must be avoided and thus a higher derivative gain (along with lower proportional gain) can be used. The chart below explains the effects of increasing the gain of any one of the parameters independently.

Tuning

In general the gains of P, I, and D will need to be adjusted by the user in order to best servo the system. While there is not a static set of rules for what the values should be for any specific system, following the general procedures should help in tuning a circuit to match one’s system and environment. In general a PID circuit will typically overshoot the SP value slightly and then quickly damp out to reach the SP value.

Manual tuning of the gain settings is the simplest method for setting the PID controls. However, this procedure is done actively (the PID controller turned on and properly attached to the system) and requires some amount of experience to fully integrate. To tune your PID controller manually, first the integral and derivative gains are set to zero. Increase the proportional gain until you observe oscillation in the output. Your proportional gain should then be set to roughly half this value. After the proportional gain is set, increase the integral gain until any offset is corrected for on a time scale appropriate for your system. If you increase this gain too much, you will observe significant overshoot of the SP value and instability in the circuit. Once the integral gain is set, the derivative gain can then be increased. Derivative gain will reduce overshoot and damp the system quickly to the SP value. If you increase the derivative gain too much, you will see large overshoot (due to the circuit being too slow to respond). By playing with the gain settings, you can maximize the performance of your PID circuit, resulting in a circuit that quickly responds to changes in the system and effectively damps out oscillation about the SP value.

While manual tuning can be very effective at setting a PID circuit for your specific system, it does require some amount of experience and understanding of PID circuits and response. The Ziegler-Nichols method for PID tuning offers a bit more structured guide to setting PID values. Again, you’ll want to set the integral and derivative gain to zero. Increase the proportional gain until the circuit starts to oscillate. We will call this gain level K_u. The oscillation will have a period of P_u. Gains are for various control circuits are then given below in the chart.

Rotation Mount and Stage Selection Guide

Thorlabs offers a wide variety of manual and motorized rotation mounts and stages. Rotation mounts are designed with an inner bore to mount a Ø1/2", Ø1", or Ø2" optic, while rotation stages are designed with mounting taps to attach a variety of components or systems. Motorized options are powered by a DC Servo motor, 2 phase stepper motor, or an Elliptec™ resonant piezo motor. Each offers 360° of continuous rotation.

Manual Rotation Mounts

Rotation Mounts for Ø1/2" Optics
Item #	MRM05(/M)	RSP05(/M)	CRM05	PRM05(/M)a	SRM05	KS05RS	CT104
Click Photo to Enlarge
Features	Mini Series	Standard	External SM1 (1.035"-40) Threads	Micrometer	16 mm Cage-Compatible	±4° Kinematic Tip/Tilt Adjustment Plus Rotation	Compatible with CT1 Cage Translator Stage and 1/4" Translation Stagesb
Additional Details

• This mount is available in the PRM05GL5 bundle, which includes the PRM05 rotation mount with the SM05PM5 polarizing prism mount.
• The CT104 is complatible with the 1/4" translation stages using our MS103(/M) adapter plate.
• The CT104 is compatible with the CT1 cage translation stage, which is designed for use with 30 mm cage systems.

Rotation Mounts for Ø1" Optics
Item #	RSP1(/M)	LRM1	RSP1D(/M)	DLM1(/M)	CLR1(/M)	RSP1X15(/M)	RSP1X225(/M)	PRM1(/M)a
Click Photo to Enlarge
Features	Standard	External SM1 (1.035"-40) Threads	Adjustable Zero	Two Independently Rotating Carriages	Rotates Optic Within Fixed Lens Tube System	Continuous 360° Rotation or 15° Increments	Continuous 360° Rotation or 22.5° Increments	Micrometer
Additional Details

• This mount is available in the PRM1GL10 bundle, which includes the PRM1 rotation mount with the SM1PM10 polarizing prism mount.

Rotation Mounts for Ø1" Optics
Item #	LM1-A & LM1-B(/M)	CRM1(/M)	CRM1L(/M)	CRM1P	KS1RS	K6XS
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Features	Optic Carriage Rotates Within Mounting Ring	30 mm Cage-Compatiblea	30 mm Cage-Compatible for Thick Opticsa	30 mm Cage-Compatible with Micrometera	±4° Kinematic Tip/Tilt Adjustment Plus Rotation	Six-Axis Kinematic Mounta
Additional Details

• This mount also features four 4-40 (M3) holes on the rotation dial for use with the K6A1(/M) prism platform.

Rotation Mounts for Ø2" Optics
Item #	RSP2(/M)	RSP2D(/M)	PRM2(/M)	LM2-A & LM2-B(/M)	LCRM2(/M)	KS2RS	K6X2
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Features	Standard	Adjustable Zero	Micrometer	Optic Carriage Rotates Within Mounting Ring	60 mm Cage-Compatible	±4° Kinematic Tip/Tilt Adjustment Plus Rotation	Six-Axis Kinematic Mount
Additional Details

Manual Rotation Stages

Manual Rotation Stages
Item #	RP005(/M)	PR005(/M)	MSRP01(/M)	RP01(/M)	RP03(/M)	QRP02(/M)
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Features	Standard					Two Hard Stops
Additional Details

Manual Rotation Stages
Item #	XRR1(/M)	PR01(/M)	CR1(/M)	XYR1(/M)	OCT-XYR1(/M)
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Features	Fine Rotation Adjuster and 3" Wide Dovetail Quick Connect	Fine Rotation Adjuster and SM1-Threaded Central Aperture	Fine Pitch Worm Gear	Rotation and 1/2" Linear XY Translation
Additional Details

• The stage profile is higher when it is mounted using the screw slots rather than stacked on another stage or accessory with 3" dovetails.
• The OCT-XYR1(/M) stage includes the XYR1A solid sample plate. This plate can be detached from the stage to reveal the same mounting features present on the XYR1(/M) stage.

Motorized Rotation Mounts and Stages

Motorized Rotation Mounts and Stages
Item #	DDR25(/M)	K10CR1(/M)	PRM1Z8(/M)a	PRMTZ8(/M)b	DDR100(/M)	HDR50(/M)	ELL18(/M)c
Click Photo to Enlarge
Features	Compatible with SM05 Lens Tubes, 16 mm Cage System, 30 mm Cage System	Compatible with SM1 Lens Tubes and 30 mm Cage System		Tapped Mounting Platform for Mounting Prisms or Other Optics	Compatible with SM1 Lens Tubes, 16 mm Cage System, 30 mm Cage System	Compatible with SM2 Lens Tubes	Tapped Mounting Platform, Open Frame Design for OEM Applications
Additional Details

Motor Type	Brushless DC Servo	2 Phase Stepper Motor with Worm Gear	DC Servo	DC Servo	Brushless DC Servo	2 Phase Stepper Motor with Worm Gear	Piezo Resonant Motor
Rotation Adjustment Range	360° Continuous
Mounting Platform
Diameter	Ø1.14" (Ø29.0 mm)	Ø1.81" (Ø46.0 mm)	Ø1.97" (Ø50.0 mm)	Ø2.61" (Ø66.2 mm)	Ø4.37" (111.0 mm)	Ø3.86" (Ø98.0 mm)	Ø1.97" (Ø50.0 mm)
Height	1.12" (28.5 mm)	0.84" (21.5 mm)	0.91" (23.0 mm)	0.98" (25.0 mm)	1.57" (39.9 mm)	1.73" (44.0 mm)	0.80" (20.3 mm)
Taps	-	Six 4-40 (M3)	Four 6-32 (M4) Four 8-32 (M4)	Eight 6-32 (M4) Sixteen 8-32 (M4) Five 1/4"-20 (M6)	Eight 8-32 (M4) Four 1/4"-20 (M6)	Four 8-32 (M4)	37 8-32 (M4)
Additional Holes	Clear Aperture with SM05 Threading	Clear Aperture with SM1 Threading	Clear Aperture with SM1 Threading	-	Clear Aperture with SM1 Threading	Clear Aperture with SM2 Threading	-
Speed (Max)	1800 °/s	10 °/s	25 °/s	25 °/s	1080 °/s	50 °/s	430 °/s
Platform Adapter Plate(s)	-	K10CR1A2(/M)	PRM1SP1(/M)	-	NR360SP9(/M) NR360SP4(/M)	NR360SP9(/M) NR360SP8 NR360SP4(/M)	-
Base
Dimensions	2.19" x 2.19" (55.6 mm x 55.6 mm)	4.21" x 2.60" (107.0 mm x 66.0 mm)	5.18" x 3.26" (131.5 mm x 82.8 mm)	5.41" x 2.88" (137.4 mm x 73.3 mm)	4.53" x 4.53" (115 mm x 115 mm)	7.46" x 4.55" (189.4 mm x 115.5 mm)	3.19" x 2.36" (81.0 mm x 60.0 mm)
Stage Adapter Plates	-	K10CR1A1 K10CR1A3	PRM1SP2 PRM1SP3	-	-	NR360SP2(/M) NR360SP5(/M)	Two Mounting Brackets in ELL18K(/M) Bundle
Mounting Holes	-	-	Two Counterbores for 1/4"-20 (M6) Cap Screws	One Counterbore for 1/4"-20 (M6) Cap Screw; Two Clearance Holes for 1/4"-20 (M6) Cap Screws	Four Clearance Holes for 1/4"-20 (M6) Cap Screws	Four Counterbores for 1/4"-20 (M6) Cap Screws	Mounting Bracket in ELL18K(/M) Bundle has Two Slots for 1/4"-20 (M6) Cap Screw
Side Taps for Vertical Mounting	Four 8-32 (M4) Eight 4-40	Three 8-32 (M4)	Four 8-32 (M4)	-	Eight 1/4"-20 (M6)	Six 1/4"-20 (M6)	N/A
Cage System Compatibility	Four 4-40 Taps on Rotation Dial with 16 mm Spacing, Four 4-40 Taps on Back Side with 16 mm Spacing, Four 4-40 Taps on Front Side with 30 mm Spacing	Four 4-40 Taps On Each Side with 30 mm Spacing	Four 4-40 Taps on Rotation Dial with 30 mm Spacing	N/A	Four 4-40 Taps on Rotation Dial with 16 mm Spacing, Four 4-40 Taps on Rotation Dial with 30 mm Spacing, Four 4-40 Taps on Back Side with 30 mm Spacing	N/A	N/A

• This stage is available in the KPRMTE(/M), which includes the PRMTZ8(/M) Motorized Rotation Stage with the KDC101 K-Cube DC Servo Motor Controller.
• This stage is available in the KPRM1E(/M), which includes the PRMT1Z8(/M) Motorized Rotation Stage with the KDC101 K-Cube DC Servo Motor Controller.
• This stage is available in the ELL18K(/M), which includes an interface board, mounting brackets, and connectors for PC control.